How Challenging is the Range Migration of Pressure Transmitter?

May 27, 2025

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1. Basic Concepts of Shift

1.1 What is Shift?

Shift refers to adjusting the output characteristics of a pressure transmitter to adapt to specific measurement requirements under particular working conditions. Shift operations modify the transmitter's zero point (Zero) or span (Span) to ensure accurate pressure measurement even in complex environments.

1.2 Zero Shift

Zero shift occurs when the measurement reference point (zero point) of the transmitter deviates. For example:

Standard output: 0 bar → 4 mA

After zero shift: 2 bar → 4 mA (zero point shifted up by 2 bar)

Common causes:

Static pressure effects due to installation position (e.g., liquid column pressure)

Sensor drift caused by temperature changes

Component aging after prolonged use

1.3 Span Shift

Span shift refers to changes in the measurement range (Span) of the transmitter, altering the slope of the output signal. For example:

Standard span: 0–10 bar → 4–20 mA

After span shift: 0–10 bar → 5–21 mA (slope changed)

Common causes:

Variations in sensor sensitivity

Structural deformation due to overpressure

Medium characteristics (e.g., corrosive fluids)

2. Classification and Principles of Shift Methods

2.1 No Shift

Definition: The transmitter operates according to standard characteristics without adjustment.

Output formula:

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Applicable scenarios: Ideal conditions with no additional environmental influences.

2.2 Negative Shift

Definition: The zero point is adjusted downward, setting the measurement starting point below the standard zero.

Example:

Standard: 0–10 bar → 4–20 mA

Negative shift: -5–5 bar → 4–20 mA (zero point lowered by 5 bar)

Mathematical expression:

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Common causes:

Measuring vacuum or negative pressure environments

Liquid level measurement in sealed vessels (compensating for gas-phase pressure)

2.3 Positive Shift

Definition: The zero point is adjusted upward, setting the measurement starting point above the standard zero.

Example:

Standard: 0–10 bar → 4–20 mA

Positive shift: 5–15 bar → 4–20 mA (zero point raised by 5 bar)

Mathematical expression:

info-291-47

Common causes:

Pressure measurement in high-pressure pipelines

Compensating for static pressure in liquid level measurement (e.g., tank bottom pressure)

3. Key Parameter Relationships and Calculations

3.1 Measurement Range vs. Span Range

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3.2 Shift Value Calculation

Shift value (ΔP) calculation formula:

info-258-40

Example:

Original measurement range: 0–10 bar

New measurement range: 3–13 bar

Shift value ΔP = 3 bar (positive shift)

Span range remains 10 bar (13 bar - 3 bar)

 

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